Jeffrey Dale Surfboards,

Jeffery Dale Surfboard Restoration !
Classic 9' 6" #7523 from 1966

Restoration Part I
Sanding Off The Pigment

Board for Sale Photos

Restoration - Sanding Part 1

Restoration - Sanding Part 2

Restorations - Final Pigment Removal

Glossed Finished Product

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The first day, 10-29 I only worked one hour sanding, Day 2 was dedicated to 4 hours of sanding and looking for flaws. I worked on the nose and tail first then the Jeffrey Dale logo and finally the rails. You can compare the original pictures to these logo pictures and see where the sun browned the logo area. The points on the original laminates were under the pigment but they were still a little brown. The rails are really nice and you can see the overlap in the glass job. The tail block is a really cool blue fiberglass solid block and in great condition. A lot of the board still has good gloss resin under the pigment coat, making it a little easier to get the coating off. The glass job is pretty fresh and the resin still has a crisp green tint to it, probably because it was covered with sun protection for about 30 + years.
Using a dual action orbital sander and #60 grit discs I am trying to keep the sanding action on the pigment because it is so hard. First you sand through the waxy coating on the outside and then slowly through the color itself being cautious not to take off too much of the original gloss coat and sanding coat. It has taken 5 hours and about 6 discs to get this far.
There is the one 2 inch ding on the left side of the nose and two other minor dings on the nose. I'll probably use caviseal on those. I might take the fin off also. I can't tell yet if it was moved back or cut down. It is a nice solid fiberglass fin and looks to be the same as the tail block. Other than minor dents and a few little pukas there isn't any other damage I can see.

 

 
Jeffrey Dale Logo Burn,
Jeffrey Dale Logo Burn
Jeffrey Dale Fresh Resin,
Jeffrey Dale Fresh  Resin
Sanding Deck,
Sanding Deck
Nice Tail Block,
Nice Tail Block
Right Rail,
Right Rail
Left Rail,
Left Rail
Sanded Nose & Rail,
Sanded Nose & Rail
Smoothed Fin,
Smoothed Fin
Deck Sanding Nose,
Deck Sanding Nose
Deck Sanding Tail,
Deck Sanding Tail
 
Contact GearheadHB,
GearheadHB